Project Details

Services Used

Mechanical Design, CAD Design & 3D Modeling, 3D Rendering & Simulation, Manufacturing Process Consulting, Product Development Consulting, Product Support & Manufacturing Documentation

Overview

This quad-pump mount feed block was developed to significantly enhance both the efficiency and reliability of a fiber extrusion process. Designed specifically for a client who sought to reduce variation in coating strands, the system focused on optimizing pump integration while also supporting angled drive trains to achieve superior system performance. Although the available space for the system was tight, the careful incorporation of the pumps allowed for precise gauge control over each individual strand, ultimately ensuring consistent and uniform material application across the entire production process.

Process

• Constructed custom manifold block with four-pump and angled drive train mounting capability
• Produced custom shaft seals for melt pump gears to reduce radial loading from angled driveshafts
• Modeled full system assembly from client model and interface schematics
• Collaborated with client to define project scope and optimize design for functionality
• Created 20+ production drawings and documents including:
  • Bill of Materials (BOMs) for accurate part sourcing and inventory management
  • Assembly instructions & exploded views for manuals and maintenance guides
  • Technical documentation & fabrication-ready drawings (including GD&T for precision machining) to support vendors and manufacturers

Design Tools

Autodesk Inventor, AutoCAD