Project Details

Services Used

Mechanical Design, CAD Design & 3D Modeling, 3D Rendering & Simulation, Product Development Consulting, Product Support & Manufacturing Documentation

Overview

This Y-feed block was customized for optimum flow control in a high-precision extrusion coating process. Designed for a client in the polymer extrusion industry, the solution was aimed at enhancing process efficiency by managing flow distribution through dual 3-way valves with the integration of a purging system to minimize downtime and improve production throughput. As a result, the client experienced improved flow consistency, reduced system downtime, and enhanced overall production efficiency, leading to a more reliable and cost-effective extrusion coating process.

Process

• Designed Y-feed block featuring dual custom 3-way valves with integrated purge function for optimized flow control
• Incorporated custom shaft seals for valve stems (refer to U.S. Patent US9309974B1) and developed 3-way hydraulic cylinders with position readout capability
• Modeled full system assembly from client piping layout and streamlined flow requirements
• Worked closely with client to clarify objectives and enhance process operations
• Created 20+ production drawings and documents including:
  • Bill of Materials (BOMs) for accurate part sourcing and inventory management
  • Assembly instructions & exploded views for manuals and maintenance guides
  • Technical documentation & fabrication-ready drawings (including GD&T for precision machining) to support vendors and manufacturers

Design Tools

Autodesk Inventor, AutoCAD